What are the advantages of a jaw-type mobile crusher?
2025年5月12日
Working Principle of Cone Crusher
2025年5月12日
What are the advantages of a jaw-type mobile crusher?
2025年5月12日
Working Principle of Cone Crusher
2025年5月12日

Blog

DBM consistently upholds the corporate mission of “ensuring quality, pursuing sustainable development,” and operates on the business principle of “customer foremost, mutual benefit, and shared success.”

What processes are required to configure a sand and gravel aggregate production line?

With the arrival of 2023, the sand and gravel aggregate industry is about to usher in new development opportunities. The end of the pandemic and the booming infrastructure industry signal that the spring of the sand and gravel aggregate market is near. During this critical period, many professionals in the infrastructure industry are closely monitoring the dynamics of the sand and gravel aggregate sector. So, what processes need to be followed to design a sand and gravel aggregate production line, and what equipment needs to be configured?

Below is a process flow and equipment configuration plan for a typical manufactured sand and gravel aggregate production line:

  1. Feeding Equipment

    In the coarse crushing stage, feeding equipment mainly performs preliminary screening to remove impurities like soil, ensuring the efficiency of subsequent crushing.

  2. Coarse Crushing Equipment

    In sand and gravel production, jaw crushers are commonly used as coarse crushing equipment to crush large materials into medium-sized pieces for further processing.

  3. Intermediate Material Stockpile

    After coarse crushing, the intermediate material stockpile is divided into two sections, running at different operation rates. If the equipment in the front section cannot operate due to feeding, transportation, or maintenance issues, the equipment in the back section can continue production using the stored intermediate material.

  4. Pre-screening Before Medium Crushing

    The purpose of pre-screening is to separate materials smaller than the medium crushing discharge size in advance to avoid unnecessary over-grinding. It also controls the amount of material and the maximum feeding size entering the medium and fine crushing or shaping equipment through the screen mesh size.

  5. Medium Crushing Equipment

    The medium cone crusher, along with pre-screening, forms a closed-circuit system. Pre-screening also serves as inspection screening. Materials smaller than 12mm can be directly used as raw materials for manufactured sand, preventing over-grinding and improving the crushing system's capacity.

  6. Shaping and Sand Making Equipment

    The third stage of crushing uses a vertical shaft impact crusher (VSI). This equipment has both crushing and shaping functions. After crushing and shaping, the material enters the finished product screen, forming a closed-circuit system.

  7. Finished Product Screening Equipment

    A flap valve is configured at the finished product screening discharge bin. Some finished aggregate can be returned to the vertical shaft impact crusher for re-crushing to adjust the final product ratio and enhance the flexibility of system control.

Whether crushing hard rock or soft rock, whether mobile or fixed crushing production, a production equipment configuration plan can be provided based on your needs.

Recommend Equipment

661b065e9ac0d
biaozhi
PC Coarse Powder Hammer Mill
661b013570227
biaozhi
YGM High-pressure Suspension Mill
3e3a5458-fd1f-460f-b140-81e9ef3b3a31
biaozhi
HGM Ultrafine Grinding Mill
6621a37b1da63
biaozhi
MTM Trapezium Grinding Mill
661affc18b1f0
biaozhi
YGM Raymond Mill
d65b5258-894a-4192-9342-40e4d3a7647f
biaozhi
DBGM Vertical Roller Mill
9dfdd2ea-7c62-4a16-8a66-825d819768d1
biaozhi
DBMQ Semi-mobile Crushing Station
340cef3b-584c-4ef2-baec-302f3a31d395
biaozhi
DBMS Portable Screening Plant
66301d6c8d93b
biaozhi
DBMV Portable VSI Crusher
66301a8a8879d
biaozhi
DBMY Portable Cone Crusher
663018b756c93
biaozhi
DBMF Portable Impact Crusher
6630194e8b4ca (1)
biaozhi
DBME Portable Jaw Crusher
6630213c57584
biaozhi
DBMS Mobile Screening Plant
2024053002392775
biaozhi
DBMV Mobile VSI Crusher
663022fb81841
biaozhi
DBMF Mobile Impact Crusher
2024051007582218
biaozhi
DBME Mobile Jaw Crusher
14943c99-1b17-4b9a-a651-aaa9e5f105e3
biaozhi
2PGC toothed roll crusher
67232403270f7
biaozhi
Double Roll Crusher
663f2f73e71bb
biaozhi
Hydraulic roller crusher
661a41cb8e337
biaozhi
SHKX Reversible Fine Crusher

Company Case

Our corporate culture is centered on "integrity, innovation, cooperation, and win-win", and is committed to creating a good atmosphere of respect for employees, customers, and partners. We encourage employees to continue learning and innovating to cope with the rapid changes in the market and provide customers with the best quality products and services.

Request a Quote

Need Any Help
Leave your contacts and our engineers will help you to find the solution you are looking for.

    Save Time! Get A Detailed Quotation Quickly.

      Stationary Crushers
      Hammer Crusher
      Sand Maker