The Problem of Manufactured Sand Loss and Solutions
2025年5月13日
What equipment is needed to crush limestone, and what projects is limestone used for?
2025年5月13日
The Problem of Manufactured Sand Loss and Solutions
2025年5月13日
What equipment is needed to crush limestone, and what projects is limestone used for?
2025年5月13日

Blog

DBM consistently upholds the corporate mission of “ensuring quality, pursuing sustainable development,” and operates on the business principle of “customer foremost, mutual benefit, and shared success.”

What are the measures to reduce the wear of the jaw crusher jaw plate?

In the mining production line, the jaw crusher, as a common crushing equipment, is mainly used at the front end of the production line to handle materials with high hardness. Due to the hardness of the materials, the requirements for the jaw crusher are relatively high, especially for the material of the jaw plates. Traditionally, jaw plates are mostly made of high manganese steel. Although high manganese steel has high hardness, it also leads to a large annual consumption of high manganese steel in China, thereby increasing crushing costs. At the same time, the wear of jaw crusher tooth plates is also a major issue.

To address these problems, in-depth research has been carried out, aiming to reduce the energy consumption of jaw crushers and extend the service life of the tooth plates.

By applying dissipative structure theory, damage mechanics theory, and the strain equivalence hypothesis, the relationship between the damage energy release rate and damage variables in the material crushing process was derived, thereby obtaining the critical threshold of the damage energy release rate during crushing.

During experiments, based on the structural parameters of the jaw crusher and the material distribution characteristics, Heavy Industry derived a mathematical model for the jaw crusher and motor power, and used this model to calculate the motor power of different types of jaw crushers. The validity of the mathematical model was verified through motor power tests conducted while crushing sandstone.

Through comparative analysis, fuzzy stochastic theory was used to perform stress analysis on the movable jaw plate of the PE series jaw crusher. Ansys software was used to carry out stress calculations on the tooth plate, and the structural parameters of the tooth plate were optimized. The improved tooth plate reduced stress concentration, extended its service life, saved manufacturing materials, and lowered the energy consumption during material crushing.

These studies have achieved significant results, providing effective solutions to the problems of energy consumption and tooth plate lifespan in jaw crushers. Heavy Industry will continue to focus on research in these areas, taking the reduction of jaw crusher energy consumption and the extension of tooth plate life as key future research topics, and will invest in developing more energy-efficient and environmentally friendly jaw crusher equipment.

Recommend Equipment

661b065e9ac0d
biaozhi
PC Coarse Powder Hammer Mill
661b013570227
biaozhi
YGM High-pressure Suspension Mill
3e3a5458-fd1f-460f-b140-81e9ef3b3a31
biaozhi
HGM Ultrafine Grinding Mill
6621a37b1da63
biaozhi
MTM Trapezium Grinding Mill
661affc18b1f0
biaozhi
YGM Raymond Mill
d65b5258-894a-4192-9342-40e4d3a7647f
biaozhi
DBGM Vertical Roller Mill
9dfdd2ea-7c62-4a16-8a66-825d819768d1
biaozhi
DBMQ Semi-mobile Crushing Station
340cef3b-584c-4ef2-baec-302f3a31d395
biaozhi
DBMS Portable Screening Plant
66301d6c8d93b
biaozhi
DBMV Portable VSI Crusher
66301a8a8879d
biaozhi
DBMY Portable Cone Crusher
663018b756c93
biaozhi
DBMF Portable Impact Crusher
6630194e8b4ca (1)
biaozhi
DBME Portable Jaw Crusher
6630213c57584
biaozhi
DBMS Mobile Screening Plant
2024053002392775
biaozhi
DBMV Mobile VSI Crusher
663022fb81841
biaozhi
DBMF Mobile Impact Crusher
2024051007582218
biaozhi
DBME Mobile Jaw Crusher
14943c99-1b17-4b9a-a651-aaa9e5f105e3
biaozhi
2PGC toothed roll crusher
67232403270f7
biaozhi
Double Roll Crusher
663f2f73e71bb
biaozhi
Hydraulic roller crusher
661a41cb8e337
biaozhi
SHKX Reversible Fine Crusher

Company Case

Our corporate culture is centered on "integrity, innovation, cooperation, and win-win", and is committed to creating a good atmosphere of respect for employees, customers, and partners. We encourage employees to continue learning and innovating to cope with the rapid changes in the market and provide customers with the best quality products and services.

Request a Quote

Need Any Help
Leave your contacts and our engineers will help you to find the solution you are looking for.

    Save Time! Get A Detailed Quotation Quickly.

      Stationary Crushers
      Hammer Crusher
      Sand Maker