600-700 tons per hour basalt crushing production line in Zhengzhou, Henan, China

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600-700 tons per hour basalt crushing production line in Zhengzhou, Henan, China

Case

Consistently upholds the corporate mission of “ensuring quality, pursuing sustainable development,” and operates on the business principle of “customer foremost, mutual benefit, and shared success.”

600-700 tons per hour basalt crushing production line in Zhengzhou, Henan, China

Raw Material: Basalt

Finished Product Size: 0-5mm, 5-10mm, 10-20mm, 20-40mm, 40-80mm

Finished Product Use: Construction Aggregate, Road Base Material, Concrete Mixing Station

Design Capacity: 600-700 t/h

Request Info

Project Requirements Analysis

Basalt is a kind of igneous rock with high hardness, which is widely used in the infrastructure construction of buildings, roads, bridges, tunnels and other projects. Due to its high hardness, the crushing process is relatively complicated, so efficient and durable crushing equipment and reasonable production processes are required to ensure high yield and high efficiency.

The main goal of this production line is to provide high-quality aggregates for construction and road projects in Zhengzhou, Henan, to meet the needs of concrete mixing plants and pavement bases. The design goal is to process 600-700 tons of basalt per hour, and the final product needs to meet different specifications of sand and gravel aggregates (including 0-5mm, 5-10mm, 10-20mm, 20-40mm, 40-80mm).

Equipment Configuration List

Equipment Name	Model	Quantity	Main Function
Jaw Crusher	PEW Series	1	Primary crushing, breaks large basalt into less than 200mm
Impact Crusher	PFW Series	1	Secondary crushing, breaks material to 20-40mm
Cone Crusher	HPT Series	1	Tertiary crushing, refines material to 10-20mm
Cone Crusher	HST Series	1	Fine particle size crushing, further controls the finished product particle size
Circular Vibrating Screen	YK Series	2	Multi-layer screening, separates sand and gravel aggregates of different particle sizes
Bag Filter	Single Machine	1	Dust collection, ensures environmental protection
Belt Conveyor	Multiple	Several	Material conveying, ensures continuity
Vibrating Feeder	GZD Series	1	Uniform feeding, prevents material accumulation
PLC Control System	Customized	1	Automation control and remote monitoring

Project Features and Advantages

Efficient crushing: The four-stage crushing system using PEW series jaw crusher, PFW series impact crusher, HPT series cone crusher and HST series cone crusher ensures efficient crushing and precise particle size control of basalt.

Precise screening: YK series circular vibrating screen accurately classifies materials through multi-layer screens to ensure that the finished aggregate meets different specifications.

Environmental design: Bag dust collector efficiently collects dust to ensure that the production line meets environmental standards and reduces dust emissions.

Automation control: PLC automation control system and remote monitoring system realize intelligent management of production lines, reduce labor costs, and improve production efficiency and equipment reliability.

Project budget and implementation time

Budget: The total budget for equipment procurement, installation and commissioning will be calculated in detail based on equipment selection, production environment and project scale.

Implementation time: It is estimated that the project will take 4-5 months from equipment procurement to full commissioning, depending on the equipment delivery cycle and on-site installation conditions.